Manufacturing Black Belt On Site Support – Inserter DOE Prep
Event Consultant: Lynn Clark
Event Description: Inserter DOE Prep
Event Location: Baldwinsville, NY
Problem Statement: Since the _____, the 227 Inserter has a FPY of XXX. This has resulted in ________ at a cost of $_________.
Week 1 Actions:
- Scope the project
Develop project plan – “Modified Affinity” method
Conduct preliminary C&E matrix
Start development of questions and hypothesis
Project Scope: Analysis conducted during scoping showed that the 227 line has about X% of the overall ________ for all of the inserters. Of the X different ______ defect codes, X% are related to a partially ________ liner.
Project Plan: A high level project plan was prepared listing the tasks and an estimated timeline with the projected completion date set for September 2017. There are a number of conditions which may be encountered that may impact the overall timeline. Critical tasks include:
- Timely capture of Y data (defects per day)
- Time lag between making adjustment to inputs like temperature and response
C&E Matrix: A quick C&E matrix was conducted. Two criteria were used: _____ defects at X; internal _____ related scrap. During the preparation of the C&E it was recognized that both criteria had nearly the same relationship, so only the defects at X were evaluated.
Next Steps: Plan FMEA, select team members, reserve the date, start data collection of Y data, and colect and analyze Q1 measurement data.
Results: Many of initial deliverables started or completed. Charter, paretos, SIPOC, C&E, project plan, initial hypothesis statements